Magnetic Separators

Product Details:

Product Description:

• An eddy current separator uses a powerful magnetic field to separate non-ferrous metals from waste after all ferrous metals have been removed previously by some arrangement of magnets. The device makes use of eddy currents to effect the separation. Eddy current separators are not designed to sort ferrous metals which become hot inside the eddy current field. This can lead to damage of the eddy current separator unit belt.
• The eddy current separator is applied to a conveyor belt carrying a thin layer of mixed waste. At the end of the conveyor belt is an eddy current rotor.
• Non-ferrous metals are thrown forward from the belt into a product bin, while non-metals simply fall off the belt due to gravity.
• Eddy current separators may use a rotating drum with permanent magnets, or may use an electromagnet depending on the type of separator.

 

Working:

• The principle is that an electrical charge is induced in a conductor by changes in magnetic flux cutting through it'. Such changes in magnetic flux can be achieved by moving permanent magnets past a conductor.
• The effect of these currents is to induce a secondary magnetic field around the particle; this field reacts with the magnetic field of the rotor, resulting in a combined driving and repelling force which literally ejects the conducting particle from the product stream. 
• In the Eddy Current Separators, a high-speed magnetic rotor is fitted within a non-metallic drum which travels much more slowly than the rotor so as to produce flux variations at the surface of the drum; the drum also acts as the head pulley of the conveyor carrying the product to be separated
• As the conducting particles (any metallic objects) are carried by the conveyor over the drum, the magnetic field passing through the particles induces currents into them.
• Since these particles are of random shapes, it is difficult for the induced current to flow within them in an orderly manner and the currents, therefore, tend to swirl around within the particles - hence Eddy Current.
• The magnetic flux and magnetic frequency are determined by the design of the rotor. All of the above factors must be considered before any design recommendation can be produced.

 

Applications:

• Separation of non-ferrous metals in auto shredder residue
• Separation of non-ferrous metals from solid waste incinerator ash
• Sorting of aluminum beverage cans from non-magnetic recyclables
• Non-ferrous metal removal in WEEE recycling plants
• Removal of aluminum components in UPVC window recycling
• Separation of non-ferrous metals from wood waste
• Separation of non-ferrous metals from plastics
• Separation of non-ferrous metals from electronic scrap
• Separation of non-ferrous metals from car recycling applications
• Separation of non-ferrous dross from foundry sand.
• Removal of non-ferrous contamination from crushed glass cullet.

 

Features:

• Designed with top grade rare-earth magnet material
• 98% recovery of aluminum cans from commingled recyclables
• Stainless steel, copper, aluminum, brass from shredder residue and fluff
• Non-ferrous metal recovery in refuse streams and ash streams in Waste-to-Energy facilities
• Separation of non-ferrous chips
• Aluminum scrap recovery in foundry sand reclamation
• Rugged heavy-duty tubular construction
• Heavy-duty motors, controllers and electrical service
• Designed for reliability and efficient maintenance
• Permanent rare-earth magnetic technology offers high-strength and long life

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Product Details:

It delivers a high-efficiency fine iron recovery, paramagnetic ore beneficiation, and non-magnetic ore purification solution to maximize the extraction of abrasive ferrous particles from your process stream and slurries. It is ideal for ilmenite recovery and Silica sand cleaning.

In the later past, the issue of expelling the injurious iron particles from a procedure stream had a couple of options. Attractive partition was normally constrained and respectably successful. Attractive separators that utilized changeless magnets could produce fields of low force just. These functioned admirably in uprooting ferrous tramp yet not fine paramagnetic particles. In this way high-intensity magnetic separators that were successful in gathering paramagnetic particles appeared. This attention on the partition of fine particles that are paramagnetic. This unit will basically 'module' to a current Perusing Impulses establishment along these lines maintaining a strategic distance from any auxiliary changes, yet, some minor funneling adjustments possibly important. It is exceptionally most likely that current clients of Perusing Impulses units will send their gear to HMD to be updated/changed over to use a number of the 'cutting edge' configuration highlights.

It is suitable for preparing fine, pitifully attractive minerals, for example, hematite, limonite, ilmenite, manganese, wolframite, tantalum-niobium, and so on. It is likewise suitable for expelling iron and titanium from nonmetallic minerals, for example, quartz, feldspar, nepheline, fluorite, earthenware material, and so forth. Our organization vertical ring and throbbing high inclination attractive separator use consolidated power field of attraction, throbbing liquid and gravity to beneficiate feebly attractive minerals with the benefits of expensive useful proportion, high recuperation, lattice difficult to be blocked and phenomenal execution. Our machines are most valuable in different sorts of mechanical Minerals applications, for example, Rough, Unmanageable and Earthenware Crude Material beneficiation, Alumina, Silica, Carbide, Magnesite, Quartzite, and so on. Glass Crude Materials Cleaning Silica sand, Quartz, Feldspar, Dolomite, and so on. Ultra High Virtue Quartz Cleaning. Graphite Overhauling, Manganese metal beneficiation, Bauxite Updating, Jewel mineral beneficiation, Particular Partition of Garnet/Ilmenite/Rutile, Zircon, Beneficiation of Iron metal, recuperation of Metals from Slag, Expulsion of Ferro Silicates from Limestone, Magnesite, and so forth.

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Product Details:

Magnetic Roll Separators are rolled type dry magnetic separators with the fixed magnet having high field intensity and gradient. The magnets used in the Roll Magnetic Separators and made of alloys of rare earth elements are more powerful as compared to other magnets. They generate high attraction forces on the magnetic roll due to their properties and special magnetic series. The obtained high magnetic attraction forces have low magnetic sensitivity and therefore they make it possible to separate very fine low magnetic minerals with a high recovery. The most distinguishing property of Roll Magnetic Separators has used magnets that are an alloy of rare earth elements produced domestically and more powerful. Magnetic Systems has a number of standard sizes in which the high gradient separators are produced, and all of these sizes only require a low installation height. It is also possible to make a system in accordance with customer specifications. Depending on the requirements made and the application, a choice can be made for a single stage system or for multiple magnet rolls under one another. This results in an even higher degree of iron separation Roll Magnetic Separators consist of two rolls, one of which is magnetic. There is a belt between them to carry the ore into the magnetic field. The movement of the belt is controlled by a motor fixed to one of the rolls. The rotational speed of rolls can be adjusted according to the material properties. The material to be processed is conveyed to the belt by vibrating feeder at a required rate. Feeding rate can be controlled by adjusting the vibration on the feeder. Magnetic roll separator is used for the continuous extraction of small magnetic particles from certain minerals to produce mineral purification for a wide range of mineral and ceramic processing industries.

Technical Features:
• Standard 2.5, 2, 1.5, 1, 0.75, 0.5 and 0.25 meter wide magnetic roll. Also available in a laboratory scale model with readily interchangeable rolls of 100 mm length.
• Supplied with a vibrating feeder to suit the roll width.
• Simple conveyor belt tensioning and tracking system accessible at the sides of the machine.
• Fixed or-variable speed roll drive options. Fractional HP motor having voltage and frequency to suit the user. Operating variables are:
• Field strength (measured indirectly and controlled by amp adjustment of the electromagnet) typically up to 15,000 gauss.
• Pole gap (close the gap higher the field strength), typically 2mm.
• Roll speed ( normally fixed and only adjusted by pulley and belt changes).
• Splitter position (determined by visual observation of the fan).
• Feed temperature will affect magnetic susceptibility.
• Feed rate typically 2.5tph. Roll Construction:
• The magnetic rolls incorporated in our machines have been specially designed and developed to generate exceptionally high magnetic field and gradient. The rolls which are built using rare earth Nd-Fe-B are prepared to very low dimensional tolerances. The magnetic rolls incorporated in our machines have been specially designed and developed to generate exceptionally high magnetic field and gradient. The rolls which are built using rare earth Nd-Fe-B is prepared to very low dimensional tolerances.

Features:
• Compact construction.
• Single or multi stage separation.
• Fully enclosure with dust extraction port.
• Designed for easy maintenance.
• Automatic belt tensioning and tracking.
• Tool free belt change.

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Product Details:

Backed by expert and experienced professionals, we provide Magnetic Cross Belt Conveyor Separator/ Iron separator.

Features:

• Low maintenance
• Longer service life
• Accurate results

Other Information:

• Magnetic Cross Belt Conveyor Separator is used to remove tramp iron Iron conveyed materials by pulling the tramp upwards through the material against the force of gravity. They are very powerful magnets and are generally suspended above conveyor belts.
• Incorporated is a motor-driven magnetic conveyor bell running across the face of the magnet, continuously moving the collected material away from the magnetic field. The removed material falls away from the belt once leaves the magnetic field, making It a self-cleaning suspended magnetic conveyor belt separator.
• It must be stressed that overhead magnets are not metal detectors, and they will only operate on magnetic materials. They will not react to austenitic steels or non-ferrous items.

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Product Details:

Magnetic Drum Separators are of the self-cleaning type and provide continuous removal of ferrous contamination from a wide range of free flowing bulk and granular materials in high volume applications. Master Magnets Drum Separators are used in applications where there is a high through put of material to be processed and where there is a need to extract smaller ferrous particles from a given product stream Drum separators are available in a wide range of sizes to suit a customer's specific throughput requirements and can either have an internal permanent or electro magnet system depending on the application. Magnetic drum separators provide an efficient means for extracting ferrous material from dry, bulk products in a free flowing processing system.

Working:

• Magnetic Drums are constructed with a 180-degree stationary magnet system, around which a cover revolves. The material is fed onto the drum cover at the leading point of the magnet section. Magnetic materials will adhere to the drum cover as it revolves and will then be discharged behind the normal trajectory. Nonmagnetic materials will free fall forward following their normal trajectory. When material flows onto the drum, a stationary magnetic assembly inside the unit's shell captures tramp metal and holds it securely to the drum's stainless steel surface. With contaminants removed, the good product falls freely to a discharge point. As the drum rotates, cleats sweep the ferrous debris through and out of the magnetic field. The tramp metal is discharged separately, creating continuous self-cleaning separation.

 

Applications:

• Minerals and Chemicals
• Food and Flour
• Plastics
• Grains
• Sand
• Fertilizers
• Abrasives
• Glass
• Slag
• Ores
• Rock
• Refractory
• Removal of ferrous contaminants from glass cullet
• Recovery of scrap ferrous metals in ELV plants
• Removal of ferrous particles from powder or granular materials
• Recovery of ferrous materials from incinerator bottom
  ash
• Removal of fine ferrous particles from foodstuffs
• Separation of ferrous in slag processing applications
• Recovery of ferrous metals from municipal solid waste

 

Advantages:

• Helps in removing ferrous particles from any non
• ferrous powder and granules
• Ideal for plastic, food, fertilizer, pharmaceutical, chemical, glass and continuous process plants
• Provide utmost protection to crushers, grinders, pulverizes, and allied equipment
• Can be used for mining and ore dressing industry
• Eliminate fire hazards and explosions in plants dealing with explosive material.
• Save money, time and labor by reducing break down time and improving quality

 

Features:

 

• Designed for continuous separation and self cleaning. Ideal for high-flow, heavy-contamination applications. It comes with Stainless steel drum and mild steel or stainless steel housings
• Maximum Recovery of Ferrous Metals
• Minimum Maintenance
• They require minimum space and are simple to operate
• They are flexible enough to be applied for various purpose

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Flow Line Magnetic Separators are intended to extricate the ferrous materials from the slurry or fluid crude materials keeping in mind the end goal to cleanse the material in the generation process. Solid Magnetic tubes channel the stream and concentrate the undesirable ferrous metal. Our organization is upheld and helped by all around talented experts who have skill in the circle of stream Line Trap Magnets. With a specific end goal to primary it dependability, our quality group conducts a quality test before supplying to clients. The unit is just joined with the current pipeline by means of flanged or strung finishes.

Straightforward and simple access is conceivable utilizing the speedy discharge cover. Removing so as to clean off the magnets is effortlessly expert the spread plate of the lodging and sliding out every magnet get together. Basic and simple access is conceivable utilizing the speedy discharge top. Removing so as to clean off the magnets is effectively refined the spread plate of the lodging and sliding out every magnet get together. Offered separators are produced taking after the business measures to guarantee solid development and ideal usefulness. Displayed separators are intended for high or low thickness, fluid or semi fluid line stream framework.

Features:

• Optimum performance
• Long service life
• Quality-tested

Other information:

• Flow line magnetic separator are used for trapping and separating iron particles mixed with dry, granular or powdered materials.
• Magnetic Filters are used for filtration of iron particles from products in liquid/slurry form.

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We are occupied with assembling Attractive Coolant Separator that is utilized for Iron Metal Crushing Operations. Our Attractive Coolant Channel comprises of elite ferrite magnet outlines inferable from which it guarantees least cleaning cost and mass evacuation of the ferrous material. The Coolant Liquid with Iron Dust particles Falling by Gravity to the Bay of the Separator from the Accuracy Machine Devices, for example, Processors, Processing Machines, Computerized and so on.

The Coolant with Iron pollution come into contact with Attractive Drum and concentrates every Iron molecule. The separator is outlined in a manner that it encourages the expulsion of iron chips from the processing or granulating fluid. The separator can be utilized effortlessly as it is light and the smaller structure having solid attractive force. We additionally guarantee that our coolant attractive separator has the continuous stream of the fluid which is exceptionally fundamental for exact granulating operations.

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Magnetic Iron Separator is one of the main makers of metal dressing gear. The present scope of star follow process gear empowers us to give complete bundles. Attractive wet separators constitute an essential piece of the item run and are known for cutting edge building outline and great execution. As a consequence of persistent improvement in separator innovation star follows can offer a complete line of attractive wet separators to the mining and mineral commercial enterprises. We are occupied with managing Iron Magnetic Separators, which are majorly utilized for isolating iron from other non-attractive metals. These separators are fabricated remembering the mechanical benchmarks and standards with a specific end goal to verify that the resultant items have precise measurements and offer more prominent usefulness.

We are trusted and presumed manufacturer and wholesaler of metallic separators which permit you with the best quality items and our colossal vicinity in the countries and global business sector made us to feel extraordinary. Nature of the framework to oversee and convey items demonstrates its streams in the local business sector and abroad nations as well. As we realize that to end up famous it might be simple for anybody yet to keep up this quality, this is unquestionably less simple. We ought to need to center the quality and administrations so customers will dependably lean toward our items with no bargaining circumstance. Magnetic iron suppliers are profoundly utilized with crude materials and innovations and instruments in the bureau of assembling, there is genuinely doubtlessly in the known and obscure both businesses.

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Our company is highly esteemed in providing Double Drum Magnetic Separator.

Features:

• Sturdy construction
• Accurate dimensions
• Longer service life

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Liquid Line Magnetic Separators are intended to extricate the ferrous materials from the slurry or fluid crude materials so as to clean the material in the creation process. Solid attractive tubes channel the stream and concentrate the undesirable ferrous metal. Straightforward and simple access is conceivable utilizing the speedy discharge cover. Removing so as to clean off the magnets is effectively proficient the spread plate of the lodging and sliding out every magnet get together. The utilization of changeless attractive separators draws out fine tramp metal along basic purposes of the creation line. These separators come in diverse styles and in different attractive qualities, contingent on the application. Occasionally, they all should be tried to screen magnet execution.

Most mechanical magnet makers have received standard test hardware that measures the holding power of a magnet. Occasional testing of magnets figures out if a magnet should be repaired, updated or supplanted. Here are a few guidelines to take after to ensure you are utilizing standard working method when field testing attractive quality to achieve the most exact results. these applications are All units consolidate a sump sort lodging to trap non-ferrous particles, Effectively uproot tramp iron before support and item pollution issues happen, Fluid Trap Magnets are designed to expel ferrous contaminants from fluid and slurry lines, Fluid Traps may be introduced on a level plane, vertically, or on a point without influencing their attractive proficiency, The advantages of this attractive separators can be knowledgeable about most cases with no considerable weight drop or decrease in stream rates.

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Determine magnetic separation characteristics of ores and check plant concentrate and tailing quality. The Davis Tube Tester Model EDT is an indispensable laboratory unit for determining the ferromagnetic and non-magnetic fractions of small samples of crushed magnetic iron ore, magnetite, pyrrhotite, etc. It is helpful in determining mesh of liberation, selectivity index, grade and recovery of ferromagnetic compounds. In operating plants, it serves as a control device by determining plant concentrate and tailing quality. A field intensity of 4000 gausses in the center of the gap of the model EDT Tester guarantees superior performance and consistent results.

Features:

• Variable speed of oscillation from one to 90 cycles per minute and adjustable angle of operation from horizontal to 45° provide flexibility to suit established laboratory procedures and personal preference.
• Tube rotation of 120° and stroke of 2 inches (51 mm) are fixed standards.

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